System Performance Specification (SPS)
for the
Extra Large Deployable Aircraft Hangar System
(XLDAHS)
30 October 1998
Department of the Air Force
AAC/WMO
Eglin AFB FL
TABLE OF CONTENTS |
||
Paragraph |
Title |
Page |
1.0 |
Scope |
5 |
1.1 |
Background |
5 |
1.2 |
Mission |
5 |
2.0 |
Applicable Documents |
5 |
3.0 |
System Description and Operating Requirements |
6 |
3.1 |
Extra Large Deployable Aircraft Hangar System (XLDAHS) System Description, Functional, and Performance Requirements |
6 |
3.1.1 |
System Description |
6 |
3.1.1。1 |
XLDAHS Shelter Definition |
7 |
3.1.1。2 |
ECS Definition |
7 |
3.1.2 |
System Airlift Requirements |
7 |
3.2 |
Shelter Structure |
8 |
3.2。1 |
Openings |
9 |
3.2。2 |
Structural Design |
10 |
3.2。3 |
Anchoring |
11 |
3.2。4 |
Safety Lanyard Support Structure |
11 |
3.2。5 |
Erectability |
12 |
3.2。6 |
恶劣的天气部分拆卸 |
12 |
3.2。7 |
Wind, Rain, and Moisture Resistance |
12 |
3.3 |
环境控制系统(ESC)要求 |
12 |
3.3。1 |
Design Conditions |
13 |
3.3。2 |
ECS Capabilities |
13 |
3.3.2.1 |
Ventilation |
13 |
3.3。2.2 |
Aircraft Stabilization |
13 |
3.3。2.3 |
Filtration System |
14 |
3.4 |
Electrical Requirements |
14 |
3.4。1 |
变压器 |
14 |
3.4。2 |
Switch Gear |
15 |
3.4。3 |
Cabling |
15 |
3.4。4 |
Lighting |
15 |
3.4。5 |
Electrical Tools, Accessories, and Receptacles |
16 |
3.4。6 |
Motor Starting |
17 |
3.4。7 |
Lightning Protection |
17 |
3.4。8 |
Electrical Grounding |
17 |
3.5 |
Environmental, Safety, and Occupational Health (ESOH) |
18 |
3.5。1 |
Compliance Requirements |
18 |
3.5。2 |
Ventilation |
18 |
3.5。3 |
Toxicity |
18 |
3.5。4 |
System Safety Requirements |
18 |
3.5。5 |
Human Performance/Human Engineering |
19 |
3.6 |
Materials, Processes, and Parts |
19 |
3.6。1 |
Standardization |
19 |
3.6。2 |
Corrosion Resistance |
19 |
3.6。3 |
Fungi/Mildew Resistance |
19 |
3.6。4 |
Ice Formation |
19 |
3.6。5 |
Color and Colorfastness |
20 |
3.6。6 |
Weather Performance |
20 |
3.6。7 |
Tear Resistance |
20 |
3.6。8 |
Fire Protection |
20 |
3.6.8.1 |
Structural Components |
20 |
3.6.8.2 |
Fabric Membrane |
20 |
3.6。9 |
Solar Radiation and Ultraviolet Effects |
20 |
3.6。10 |
Ruggedness |
20 |
3.6。11 |
Petroleum, Fuels, Oils and Lubricants |
21 |
3.7 |
Logistics and Readiness |
21 |
3.7.1 |
Operational Availability |
21 |
3.7。2 |
Reliability |
21 |
3.7。3 |
Maintainability |
21 |
3.7。4 |
Transportability |
21 |
3.7。5 |
船/商店容器 |
22 |
3.7。6 |
Nameplates or Product Markings |
23 |
3.7。7 |
Interchangeability |
23 |
3.7。8 |
Maintenance |
23 |
3.7。8.1 |
维护水平 |
23 |
3.7。8.2 |
Maintenance and Repair Cycles |
23 |
3.7。8.3 |
支持/测试设备 |
23 |
3.7。9 |
供应 |
24 |
3.7.10 |
Personnel and Training |
24 |
3.7.10。1 |
Shelter Support Requirements |
24 |
3.7.10。2 |
ECS Support Requirements |
24 |
3.7.10。3 |
Training |
24 |
3.7.11 |
重组 |
25 |
3.7.12 |
Packaging, Handling, Shipping and Transportation (PHS&T) |
25 |
3.7.13 |
Government Furnished Property |
25 |
4.0 |
Qualification Tests and Certification |
25 |
5.0 |
Cost |
25 |
附件 |
463L Cargo System |
26 |
LIST OF FIGURES |
||
Figure |
Title |
|
Figure 1 |
B-2庇护照明要求 |
16 |
LIST OF TABLES |
||
Table |
Title |
Page |
Table 1 |
XLDAHS Airlift Criteria |
8 |
Table 2 |
XLDAHS Dimensional Criteria |
9 |
Table 3 |
Exit/Entrance Requirements |
10 |
Table 4 |
XLDAHS气候设计标准 |
10 |
Table 5 |
XLDAHS Basic Environmental Performance Matrix |
13 |
Table 6 |
Thermal Characteristics of the B-2 Aircraft |
14 |
Table 7 |
Electrical Load Requirement for Tools and Work Equipment. |
16 |
Table 8 |
Existing and Required Receptacles |
17 |
Table 9 |
ESOH合规性要求 |
18 |
表10 |
C-141 Sortie Planning Factors |
22 |
System Performance Specification
for the
Extra Large Deployable Aircraft Hangar System
(XLDAHS)
1.1Background。b - 2轰炸机项目办公室已经确认了need for portable hangars to support deployed operations. These hangars must be robust in construction to provide reliable protection for the aircraft and safety for the maintenance crew. They must also maintain stringent inside temperature and relative humidity conditions during B-2 aircraft maintenance operations. This System Performance Specification defines the Extra Large Deployable Aircraft Hangar System (XLDAHS). The objective of the specification is to outline the performance and physical characteristic requirements for a system that meets established physical and functional requirements for a B-2 aircraft maintenance hangar over a wide range of environmental conditions.
1.2Mission。可部署可部署的避难所是支持(1)对重大地区冲突的回应所需的运营能力,(2)和平执法和干预行动,(3)为冲突做准备,(4)海外存在,(5)准备和可持续性,(5)(6)移动性和预位。许多国家最近不愿允许在其土壤上建立外国军事基地。为了应对这种情况,并在“全球范围...全球权力”的学说下,美国空军准备在全球部署。在此任务范围内,必须快速运输,竖立和重组XLDAH,因此,对可以在全球范围内空运的轻质,低包装系统的要求。
The following documents shall be complied with:
29 CFR |
29 Code of Federal Regulations, Occupational Safety and Health |
40 CFR |
40 Code of Federal Regulations, Protection of the Environment |
AFOSH Standards |
Air Force Occupational Safety and Health Standards (AFOSH) |
AISC Manual |
Manual of Steel Construction Allowable Stress Design, Ninth Edition (If steel used) |
AISC Manual |
Manual of Steel Construction Connections ASD/LRFD, Volume II (If steel used) |
Aluminum Manual |
Aluminum Association Aluminum Design Manual - 1994 |
ANSI/ASCE 7-95 |
Minimum Design Standards for Buildings and Other Structures |
ASTM E136-96A |
American Society for Testing and Materials E136-96a, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750*C |
ASTM E84-96A |
American Society for Testing and Materials E84-96a, Standard Test Method for Surface Burning Characteristics of Building Materials |
博卡 |
博卡National Building Code/1996 |
ISO 8879 |
Standard Generalized Markup Language (SGML) |
ista |
国际安全运输协会,用于出口测试的程序2 |
NFPA 70 |
National Electrical Code (NEC) |
NFPA 701A |
Methods of Fire Test for Flame Resistant Textiles and Films |
NFPA 780A |
Lightning Protection |
UBC Standard 2-1 |
Uniform Building Code Standard 2-1, Noncombustible Material - Tests |
UBC Standard 31-1 |
Uniform Building Code Standard 31-1, Flame-retardant Membranes |
The following documents may be used作为参考:
工作者手册 |
Industrial Ventilation, A manual of recommended practice (Current edition), American Conference of Governmental Industrial Hygienists |
MIL-STD 1390D |
Level of Repair Analysis (LORA) |
MIL-STD 889B |
不同的金属 |
MIL-STD-1472D |
Human Engineering Design Criteria for Military Systems, Equipment and Facilities |
MIL-STD-1791H |
Designing for Internal Aerial Delivery in Fixed Wing Aircraft. |
MIL-STD-2073H |
DoD Material, Procedures for Development and Application of Packaging Requirements |
MIL-STD-210C |
Climatic Information to Determine Design and Test Requirements for Military Systems and Equipment |
MIL-STD-808A |
Finishes, Protective and Codes for Finishing Scheme for Ground and Ground Support Equipment |
MIL-STD-810E |
Environmental Test Methods and Engineering Guidelines |
MIL-STD-882C |
Systems Safety Program Requirements |
NFPA 102A |
Assembly Seating, Tents, and Membrane Structures |
NFPA 409 |
Aircraft Hangars |
3.0SYSTEM DESCRIPTION AND OPERATING REQUIREMENTS
3.1.1SystemDescription。The XLDAHS for B-2 aircraft maintenance shall include the shelter, the environmental control system (ECS), infiltration control measures, ventilation, heat/cooling load reduction measures, spares/repair kit, shipping/storage containers, electrical distribution equipment, and contents of the shelter structure, i.e., lighting, electrical wiring, receptacles, switches, and ECS controls. Wherever used in this document, the terms "Extra Large Deployable Aircraft Hangar System" and XLDAHS are synonymous.
The thrust of the following performance requirements is to provide a shelter system, including an ECS, that takes advantage of latest developments in HVAC technology, lightweight materials, and innovative techniques with the objective of minimizing airlift intensity while meeting the functional and operational characteristics of the shelter system. The system performance requirements are as follows:
3.1.1。2ECS Definition。The term "Environmental Control System", or "ECS", will be used to refer to all equipment necessary to control temperature and humidity to the levels required by this specification.
3.1.2System Airlift Requirements。XLDAHS应尽可能最大程度地减少运输重量和体积,而不会损害系统的结构完整性。
XLDAHS在其运输配置中应与463L货物处理系统兼容,并符合表1:XLDAHS空运标准所示的参数。旨在在自己的底座上运输或包含整体托盘底座的容器也应与463L货物处理系统兼容。仅出于信息目的,附件A提供了463L托盘系统的描述。
表1. XLDAHS空运标准
Common Airlift Factors |
要求 |
Comment |
最大限度imum axle load for wheeled equipment |
20,000 pounds |
5,000磅个人轮子 limitation |
最大限度imum tire pressure For wheeled equipment |
100 psi |
|
Cargo Restraint Criteria; Load Factors |
2.0G up 4.5 G down 3.0G forward 1.5 g船尾 1.5 g横向 (G = force of acceleration due to gravity) |
Palletized cargo and containers, in their shipping configuration, shall be capable of being restrained to the criteria shown. All equipment stored inside a container shall be restrained, within the container, to the criteria shown. |
飞机快速减压 |
Sealed containers must provide for controlled breathing to accommodate airflow to safely relieve an 8.3-psi pressure build-up within 0.5 seconds resulting from rapid decompression of the aircraft cabin. |
Source: Military Standard 1791H
3.2Shelter Structure。The shelter shall have minimum dimensions as outlined in Table 2. XLDAHS Dimensional Criteria.
Table 2. XLDAHS Dimensional Criteria
Dimension |
价值 |
Inside Clear Span |
200 Feet Nominal |
Center Clear Height |
30 Feet Minimum |
Inside Clear Height at 86 feet from centerline (each side) |
22 Feet Minimum |
Inside Clear Height at 96 feet from centerline (each side) |
12 Feet Minimum |
Inside Clear Length At Centerline of Shelter |
最低105英尺 |
Personnel Doors |
IAW BOCA National Building Code/1996, Chapter 10, Use Group F-1 |
设备门 |
12 ft w x 10 ft h |
For purposes of this document, the layout of the structure shall be defined as follows:
Front - The exterior face of the structure that includes aircraft ingress/egress opening.
Back - The exterior face of the structure opposite the aircraft ingress/egress opening.
Sides - The exterior faces adjacent to the front and back.
3.2。1Openings。XLDAHS应包括每个BOCA 1996(第10章,用户组F-1)的人员门,一辆卡车/设备开口,六次通行证通过开口供年龄支撑设备和1架飞机入口/出口开口。飞机入口/出口开口应从地板上至12英尺的地板上至少为192英尺,从地板上方的12到16英尺宽至少184英尺,从地板上方16英尺处宽度至少176英尺开口的顶部。开口的顶部应至少高20英尺。正常的操作应允许XLDAHS入口/出口打开,以便飞机能够在2分钟或更短的时间内通过不超过2人的训练有素的船员开放。在紧急情况下,飞机的XLDAHS入口/出口开口应能够在5分钟或更短的时间内通过训练有素的乘员不超过6人手动打开。在电力故障的情况下,应手动骑行以打开门。所有入口/出口都应具有关闭的能力,有夜间停电的规定,并防止害虫,昆虫和土著爬行野生动植物的入侵。不需要窗口。 Table 3 lists the openings required for the XLDAHS.
表3.退出/入学要求
出口/入口类型 |
NUMBER (MIN) |
HEIGHT |
宽度 |
Personnel |
Boca 1996,第10章,使用F-1组 |
80" |
36" |
AGE Ports 6 18" 36" Two on front face in the aircraft opening - approx. 50� from centerline of shelter Two on the back face - Approx. 50� from centerline of shelter One on each side � Approximately in the Center |
|||
Truck/Equipment �Located Opposite Aircraft Exit/Entrance |
1 |
10 Ft |
12英尺 |
Aircraft |
1 |
20 Ft |
192 Ft |
3.2。2Structural Design .The XLDAHS shall meet the building code requirements of ANSI/ASCE 7-95, Minimum Design Loads for Buildings and Other Structures, for the climatic conditions listed in Table 4.
Table 4. XLDAHS Climatic Design Criteria
STRUCTURAL DESIGN CRITERIA |
要求 |
Wind Load (minimum) |
110 mph |
最大限度Wind Load - Severe Weather Disassembly i.e. Support Structure Only; Cladding Material and Liner Removed |
155 mph Desired |
Snow Load (minimum) |
50 psf Ground Snow |
Rain |
5 in./hr with 30 minute duration |
Blowing Sand and Dust (XLDAHS to remain operational under the listed conditions) |
用20英里 /小时的风吹灰尘 Blowing Sand with 55 mph winds |
The following shall be used to define the wind loading on the XLDAHS according to ANSI/ASCE 7-95 Minimum Design Loads for Buildings and Other Structures:
1.设计风速= 110 mph。
2. Building Category III
3. Importance Factor (Wind Loads) = 1.15
4. Exposure Category = D
5.没有可接受的风洞数据。速度压力暴露系数,Khand Kz,, must be taken from Table 6-3 of ASCE 7-95. All coefficients of pressure and force shall be taken from ASCE 7-95.
6. kzt= 1.0
The following shall be used to define the snow loading on the XLDAHS according to ANSI/ASCE 7-95:
The loads shall be calculated in accordance with ANSI/ASCE 7-95 Minimum Design Loads for Buildings and Other Structures. The structure shall not exceed the allowable stress (incorporating safety factors for buildings and similar type structures) as defined in the Aluminum Association�s Aluminum Design Manual, Specifications and Guidelines for Aluminum Structures, or the allowable stress (incorporating safety factors for buildings and similar type structures) as defined in the American Institute of Steel Construction�s Manual of Steel Construction, Allowable Stress Design for Steel Structures.
3.2。3Anchoring。庇护系统应在沥青水泥混凝土(ACC)或波特兰水泥混凝土(PCC)路面上架设,能够支撑B-2飞机。承包商应为每种类型的人行道提供锚定套件。所使用的锚必须是标准的,可商购的物品,以便容易替换。锚的地面部分必须是可移动的,并且对路面的损坏很容易修复,以免在避难所移除后不阻碍路面的使用。锚定系统应承受表4(XLDAHS气候设计标准)中列出的环境条件,而不会退化。
3.2。4Safety Lanyard Support Structure。在飞机顶部工作的维护人员需要安全挂绳。安全支撑这些线的系统应作为庇护所结构的一部分。典型的秋季保护系统由锚固,生命线,挂绳,减速装置和身体安全带组成。承包商将仅提供锚地。只要系统符合29 CFR部分1926年的OSHA规定,锚固就可以由结构形状或张紧水平电缆构建。锚固曾一次支撑飞机每一侧的三名人员。不允许人员越过B-2飞机的中心线。因此,可以使用两个系统。每个系统必须提供从机翼提示到B-2飞机中心线的连续访问。
3.2。5Erectability.The XLDAHS shall be erectable by a trained crew of no more than 15 and be fully functional in no more than 36 hours. All tools, equipment, heavy equipment, and apparatus required, and the quantity required to erect the XLDAHS shall be defined.Commercially available, simple, quick-disconnect type fasteners, hinges, and pins shall be utilized to the maximum practical extent without compromising safety.勃起时间应当从系统开始包装nd located in the vicinity of the erection site. Erection time is for a team under ideal conditions. Ideal conditions are defined to be a no-wind to 5-mph wind, short sleeve environment. System erection time in winds from 6 mph to 15 mph shall not exceed two times the erection time under ideal conditions. System erection shall be possible while personnel are clothed in bulky winter gear or nuclear/biological/chemical Mission Oriented Protective Posture (MOPP) 2 gear under ideal conditions.
3.2。6恶劣的天气部分拆卸。Once installed, but without the cladding materials and liners in place, the XLDAHS shall withstand 155 mph winds without exceeding the allowable stress (incorporating safety factors for buildings and similar type structures) as defined in the Aluminum Association�s Aluminum Design Manual, Specifications and Guidelines for Aluminum Structures, or the allowable stress as defined in the American Institute of Steel Construction�s Manual of Steel Construction, Allowable Stress Design for Steel Structures. The 155-mph requirement shall be evaluated using ANSI/ASCE 7-95. The time requirement for severe weather skin surface (cladding materials and liners) disassembly shall not exceed 12 hours by a trained crew of no more than 15.
3.2。7Wind, Rain, and Moisture Resistance。The XLDAHS shall be capable of withstanding a minimum steady wind of 110 miles per hour (See Table 4). The XLDAHS shall resist intrusion by rain under the same wind conditions without evidence of leakage.
3.3环境控制系统(EC)要求。The XLDAHS shall have the ability to operate either with or without an ECS. Any required openings for the ECS shall have the ability to seal when the ECS is not used. The XLDAHS shelter, without ECS, shall have a minimum ventilation rate of 0.5 fresh air changes per hour based on the total volume of the shelter. All fresh air supply and exhaust must be arranged to prevent short circuiting in order to eliminate the possibility of bringing exhausted air back into the facility. Exhaust shall be arranged to remove air at floor level. Incoming fresh air shall be filtered for sand and dust.
3.3。1Design Conditions。The shelter system (see paragraph 3.2) shall be able to operate in the climatic conditions shown in Table 5, XLDAHS Basic Environmental Performance Matrix and maintain the interior conditions of 65 to 85 degrees F @ 30 to 80 % Relative Humidity.
Table 5. XLDAHS Basic Environmental Performance Matrix
HVAC DESIGN CRITERIA |
要求 |
Outside Air Temperature/Humidity - Design conditions for XLDAHS |
-65°f/ 100%RH(需要) -25°f/ 100%RH(必需) +105°f/ 60%RH(必需) +125°F/ 3% RH (Required) |
人员冷却负荷 - 基于10名人员进行轻工工作 |
明智:3,450 BTU/HR Latent: 4,350 BTU/hr |
Fresh Air |
Minimum of 0.5 fresh air changes per hour. |
Lighting Load (power consumption) |
Based on lighting provided per Para. 3.4.5 of this document. |
Solar Load |
1,100 Watts/m2 |
Other Equipment Loads |
10,000 Watts |
资料来源:军事标准210c,86年4月15日
3.3。2ECS Capabilities。The ECS system shall have the following capabilities. These capabilities facilitate the shelter�s function as a B-2 Aircraft Maintenance hangar.
3.3.2.1Ventilation。The ECS shall have a minimum ventilation rate of 0.5 fresh air changes per hour based on the total volume of the shelter. All fresh air supply and exhaust must be arranged to prevent short circuiting in order to eliminate the possibility of bringing exhausted air back into the facility. Exhaust shall be arranged to remove air at floor level.
3.3。2.2飞机稳定。When a B-2 aircraft is brought into the shelter system, it may have a temperature far higher or lower than that specified for the shelter. Due to the mass of the B-2 aircraft (350,000 lbs.), heating/cooling loads from convection and thermal radiation may far exceed the loads generated by environmental factors. The ECS shall include additional capacity to handle these loads. Thermal characteristics of the B-2 aircraft are shown in Table 6. The XLDAHS ECS system shall heat or cool a B-2 aircraft from a cold or heat soaked condition to a stabilized condition where the skin temperature is between 65 and 85 Degrees F. The stabilization shall be completed within 6 hours. Shelter interior temperature of 65 to 85 degrees @ 30 to 80% relative humidity requirements shall be maintained by the ECS for this mode. Supplemental fans to increase heat transfer between the aircraft and the shelter interior air may be utilized, if required.
表6. B-2飞机的热特性
Thermal Characteristic |
价值 |
评论 |
Mass |
350,000磅。 |
|
Surface Area |
10,000 Sq. Ft |
|
E,发射 |
0.8 |
辐射传热 |
Temperature of Aircraft 最大限度 Min |
130 Deg F -25度f -65 Deg F (Desired) |
热浸条件 冷浸泡条件 |
热电容 |
135,000 btu/d f |
|
Stabilization Requirement |
6 Hours |
Time allowed to heat or cool aircraft to between 65 and 85 Deg F from Heat Soaked or Cold Soaked Condition |
3.3。2.3Filtration System。The ECS system shall include filtration for dust particle to prevent damage to internal ECS components.
3.4Electrical Requirements:Electrical power will be furnished by the government at 4,160 volts, 50/60 Hz, ungrounded delta, from diesel powered prime power units (PPU). Each PPU consists of 2 Caterpillar 3456 engines mated to Caterpillar SR4B, 460 kW alternators. The PPU is trailer mounted and has a combined capacity of 920 kW. Each PPU has two, three phase feeder positions with 200-ampere vacuum interrupters on each feeder. Multiple PPUs can be paralleled for larger loads. All equipment selected by the contractor�s design shall be compatible with the PPUs.
3.4。1变压器。如果需要变压器,则应由承包商进行尺寸并提供尺寸,并配备200安培衬套井插入与标准15 kV负载断路肘部兼容的插件。承包商提供的所有主电压变压器均应安装,封闭式类型,并提供电缆进入和从设备底部退出的规定。主要和次要隔室应用屏障分开,主电缆连接应为已安装的每条电缆的电缆停车台,电缆停车台。变压器应具有2.5%增量的水龙头,并由标称电压上方和下方的两个水龙头组成。TAP更换器控制手柄应在变压器箱外部。在任何填充油的变压器中,不得允许多氯联苯(PCB)绝缘剂。
3.4。2Switch Gear。The switch gear shall be designed and rated for outdoor operation. All fuses and circuit breaker equipment protection devices shall be located as near as possible to the equipment being protected. All switch gear shall meet the requirements of the latest issue of the National Electrical Code (NEC). Switch gear shall be sized to adequately serve and protect the total load recommended for the environmental control system (if ECS is electrically powered) and the other ancillary load required, such as lighting and work tools and equipment.
3.4。3Cabling。All cabling and wiring shall meet the requirements of the NEC and shall be sized for adequate current carrying capability. The voltage drop from source to load must not vary more than 5%. These cables shall be rated for direct burial, underground use. All electrical cables must be protected as much as possible from pedestrian traffic and cables in the path of any vehicular traffic must be mechanically protected from such traffic by the contractor.
3.4。4Lighting。The shelter system shall have lighting that is capable of providing 100 foot-candles of illumination at the points indicated on the top surface of the B-2 Aircraft shown in Figure 1. The top of the B-2 Aircraft is approximately 17 feet above the floor. All other areas in the structure shall have illumination of 50 foot-candles at 4 feet above the floor. All lighting fixtures and associated wiring must be industrial grade and rated for wash down locations.
Figure 1. B-2 Shelter Lighting Requirement
3.4。5Electrical Tools, Accessories, and Receptacles。The XLDAHS must provide electrical power distribution for the tools and equipment listed in Table7。
Table 7 Electrical Load Requirement for Tools and Work Equipment
Description |
Amps |
Volts |
阶段 |
Power in kVA |
# of Units |
总PWR in kVA |
ECU |
13 |
208 |
3 |
4.7 |
2 |
9.4 |
Fluorescent Floor Lamps |
3.3 |
120 |
1 |
0.4 |
6 |
2.4 |
Bullard Pumps |
16 |
240 |
1 |
3.8 |
2 |
7.7 |
LO或结构维护。ATACS |
30 |
240 |
1 |
7.2 |
2 |
14.4 |
Vacuum Compressor |
13 |
208 |
3 |
4.7 |
1 |
4.7 |
Refrigerator/freezer |
30 |
240 |
3 |
12.5 |
1 |
12.5 |
亚类 |
33.2 |
50.9 |
All receptacles shall be located in an area that requires NFPA 70 Class 1, Division 2 wiring and all equipment shall be wired to that standard. Additionally all receptacles shall be watertight, suitable for wash-down of the structure without failure. There shall be four groups of receptacles installed either on structural members of the shelter or on a free standing fabricated panel that houses the entire group of receptacles. If these freestanding panels are used they shall be designed such that they will not tip over easily when the plugs are inserted or removed. These groups of receptacles shall be located on each end of the shelter approximately one half the distance from the front and back walls and one each panel located on either side of the back door approximately one half the distance from the back door to each end wall of the shelter.
Receptacle compatibility with existing equipment electrical plugs is required. See Table 8 for existing receptacles and numbers of receptacles required.
Table 8 Existing and Required Receptacles
插座描述 |
Device Served |
Compatible Receptacles Required |
Receptacle-Hubbell Cat. # UGRO 20231, 20 Amp, 125 Volt, 60 Hz |
地板灯和杂项。工具 |
8 |
Receptacle - Class L #MS90555C32412S |
ECUs & Vacuum Compressor |
4 |
插座-Hubbell#CS 8269,240伏,60安培,60 Hz,1期,3线,扭曲锁 |
Bullard Pumps& ATACS Equipment |
4 |
Receptacle - # 2723 NEMA- Compatible with 30 Amp, 250 Volt, 3 阶段, Twist Lock # 2721 NEMA 15- 30P Nylon Body Plug |
Refrigerator/Freezer |
4 |
3.4。6Motor Starting。Large electric motor may require additional starting capability. Any equipment furnished for this purpose shall be compatible with the Air force prime power generating capabilities as stated in Paragraph 3.4.1.
3.4。7Lightning Protection。The shelter system shall include a lightning protection system IAW the National Electrical Code and NFPA 780.
3.4。8Electrical Grounding.The shelter system shall be grounded through the electrical power input cable back to the power source ground.
3.5Environmental, Safety, and Occupational Health (ESOH)
Table 9. ESOH Compliance Requirements
ESOH因子 |
REQUIREMENT |
GOAL |
评论 |
Clean Air Act |
遇到40 CFR |
Ensure Facility Can Comply |
报告差异 |
Clean Water Act |
遇到40 CFR |
Ensure Facility Can Comply |
报告差异 |
Resource Conservation Reauthorization Act (RCRA) |
遇到40 CFR |
Ensure Facility Can Comply |
报告差异 |
Ozone Depleting Substances |
No Class I ODS |
no ODS desired |
当前的USAF政策禁止I类 |
EPA top 17 Priority pollutants |
Reduce |
Eliminate |
报告差异 |
Occupational Safety and Health Act |
Meet 29 CFR |
Ensure Facility Can Comply |
Report Variances |
Sources: EPA, OSHA, and USAF Environmental Policy
3.5。2通风:XLDAHS通风系统应能够满足表9中列出的所有ESOH要求。
3.5。3Toxicity。The materials used in their cured state of the XLDAHS shall not cause skin irritations or other injury to personnel using or handling the material during transportation, operation, or maintenance of the system.
3.5。4System Safety Requirements。The XLDAHS shall be safe to operate, store, transport and maintain throughout the life cycle of the system and not present a hazard to the aircraft or aircrews operating from or near the aircraft. The XLDAHS Design shall limit the hazards inherent to the design, construction, assembly and testing, and interfacing with ancillary electromechanical equipment. The contractor shall ensure all tasks associated with the transportation, erection, utilization, striking and reconstitution of the XLDAHS can be performed safely by all personnel. MIL-STD-882C, with emphasis on subsystem, system level, and operating/support hazard analyses, may be used as safety design guidance.
3.5。5Human Performance/Human Engineering。The design shall place emphasis on simplicity of structural design for the purpose of quick system erection and striking. Parts shall be designed to minimize improper mounting and incorrect alignment. MIL-STD-1472D, with emphasis on ergonomic data may be used as guidance for the design of the system. Systems must not present undesirable or uncontrolled ergonomic hazards to personnel
3.6Materials, Processes, and Parts。The XLDAHS design shall use best commercial practice as the benchmark to measure suitability of materials. The XLDAHS shall not create any hazards from special materials used in its construction. The selection of parts, materials, processes, protective treatments and finishes shall ensure that system performance is not impaired and safety is not compromised during use, storage, and service life. Protective coatings/treatments shall be used to reduce corrosion and deterioration in extremes of climate and environmental conditions. The contractor may use MIL-STD-210C, MIL-STD-808A, MIL-STD-810E, and
MIL-STD-889B作为指导。
3.6。1Standardization。The shelter system shall have a standardized integration scheme to allow for standardized tools and repair parts, and to the maximum extent economically feasible, employ modularity, and interchangeability of components and parts. All XLDAHS components must be: simple to operate, store, and maintain; ruggedized for field use; portable; and reliable.
3.6。2Corrosion Resistance。The shelter system shall be designed to resist corrosion and other environmental deterioration. Selection of materials, corrosion prevention techniques and design features shall be in accordance with best-established commercial practice. MIL-STD-889B may be used as guidance.
3.6。3Fungi/Mildew Resistance。Materials that are nutrients for fungi or provide the environment for fungi growth shall not be utilized unless they are treated for fungus/mildew resistance.
3.6。4Ice Formation。The shelter design shall not permit water accumulation in pockets, creases, fissures, or depressions, which could cause structural damage upon freezing. The operation of moving shelter components shall not be impaired by the formation of ice anywhere in the shelter system structure.
3.6。5Color and Colorfastness。The shelter system exterior shall be colorfast. The exterior material of the shelter structure shall be available for procurement in the following colors: Camouflage green (color # 34094), desert tan (#33446), and arctic white (#37875). The interior color of the shelter shall be a light reflective color. Refer to FED-STD-595B for description of color numbers.
3.6。6Weather Performance。The performance of the materials and subsystems of the shelter system shall not be affected by the climatic extremes outlined in this specification.
3.6。7Tear Resistance。The XLDAHS material, seams and stitching shall be tear resistant.
3.6。8Fire Protection。The XLDAHS shall meet the following requirements for fire protection.
3.6.8.1Structural Components.All structural components of the shelter shall be non-combustible � Uniform Building Code Standard 2-1 / ASTM Standard Method of Test E136-96.
3.6.8.2Fabric Membrane.Fabric membrane materials must be Flame-retardant � UBC Standard 31-1 / National Fire Protection Association Standard 701. Fabric membrane materials shall be have a flame spread less than 25, smoke development less than 450 and fuel contribution of 0 � ASTM Standard Method of Test E84-96.
3.6。9Solar Radiation and Ultraviolet Effects.The shelter system shall be capable of withstanding up to 205 degrees F. Peak outer surface temperature for 4 hrs/day for one year continuous use with no permanent deformation, no delamination, nor loss of material strength and seals. The shelter system shall withstand worldwide ultraviolet effects for one-year continuous use with minimal degradation of system components.
3.6。10Ruggedness。The XLDAHS system shall be capable of performing its operational function after being subjected to shocks and vibrations induced when transported by air; rail; sea; and when ground transported by forklift and truck over unimproved terrain. For forklift handling, the XLDAHS shall be capable of withstanding shock, vibration, and stresses of forklift movements, and except for minor forklift tines abrasions, no permanent damage shall occur. To ensure these requirements are met, the XLDAHS shall be subjected to and pass the International Safe Transit Association (ISTA) Export Testing, Procedure 2. Testing shall be conducted by anistacertified lab。Certification documentation, including a lab test reportthat tests have been accomplished, and passed, shall be generated.
3.6。11Petroleum, Fuels, Oils, and Lubricants。The shelter materials, electric cables and other components shall be resistant to petroleum, engine oils, lubricants, hydraulic fluid, gasoline, Diesel fuel, JP-8, ammonia, and paint thinner.
3.7Logistics and Readiness
3.7.1Operational Availability。Operational Availability (Ao) is a component of reliability (Para 3.7.2) and maintainability (Para 3.7.3). Ao shall be greater than 98%.
Ao=维护之间的平均时间(MTBM)
MTBM + Mean Down Time
3.7。2Reliability。XLDAHS应在20年的存储寿命中承受20个勃起/打击周期。ECS应在10年的存储寿命内承受20个设置/倒下周期。完整的系统必须在连续使用条件下运行1年,而没有重大故障。失败(MTBF)率之间的平均时间应为2,880小时或更长时间,而关键故障(MTBCF)率之间的平均时间应为8,760小时或更长时间。
3.7。3Maintainability。The integrated system shall require less than (<) 8 hours Mean-Time To Repair (MTTR) as a threshold and less than (< ) 4 hour as a goal. Use of existing DOD inventorysupport and test equipment is preferred.
3.7。4Transportability。The XLDAHS shall be optimized for transport on C-141 aircraft in its packed configuration. Shipping weights and volumes of XLDAHS components should allow for the maximum utilization of available aircraft weight and volume limitations, thus minimizing the number of C-141 sorties (flights) required to transport the XLDAHS. See Annex A for additional information on the 463L Cargo System. For planning purposes, C-141 sortie requirements are based on the weight and volume criteria shown in Table 10: C-141 Sortie Planning Factors.
表10
C-141 Sortie Planning Factors
参数 |
需求 |
最大限度imum Payload |
45,000 pounds |
主货舱长度 |
90'-10" (pallet positions 1-12) |
飞机坡道 |
10'-11" (pallet position 13) |
最大托盘重量 |
职位1-12:10,355磅 Position 13: 7,500 pounds |
最大托盘高度 |
位置1和13:76英寸 Positions 2-12: 96 inches |
最大限度imum Axle Weights For Wheeled Equipment |
Positions 1-4: 10,000 pounds Positions 5-7: 20,000 pounds 职位8-12:10,000磅 Position 13: 7,500 pounds |
3.7。5船/商店容器s。XLDAHS应包括庇护所的运输和存储容器,以及ECS的整体案例,以满足以下要求:
3.7。6Nameplates or Product Markings。XLDAHS将以零件号,制造日期,合同编号,序列号和制造商的CAGE代码为最低标记。庇护所和EC应该被永久“标记”,以允许在其20个周期寿命内完成完整周期的注释。
3.7。7Interchangeability。XLDAHS设计应强调共同点。组件应在系统之间互换,并且在组织的设备(现场)级别上可更换。
3.7。8Maintenance。All components of the shelter system must be easily installed and maintained. Organic maintenance will be performed by personnel with minimal specialized training, using common tools. Routine maintenance, repair and inspection tasks should be able to be performed by personnel wearing cold weather clothing and/or chemical warfare ensemble (MOPP 2).
3.7。8.1维护水平。The integrated system is anticipated to be maintainable at three levels of organic maintenance: organizational, intermediate, and depot. The user will be responsible for any minor maintenance, servicing and repair utilizing the Contractor Technical Manuals (CTM) and available parts. The Civil Engineer Heating, Ventilation, and Air Conditioning (HVAC) and Fabrication Shops will be responsible for any maintenance, servicing, and repair beyond the capabilities of the user utilizing the CTMs and the spares repair kits.
3.7。8.2Maintenance and Repair Cycles。The requirement for scheduled/periodic maintenance and inspections at the system level shall be kept to an absolute minimum. This system could be placed in storage in War Readiness Materials (WRM) facilities or be stored outdoors, covered storage for up to 20 years. This storage requirement should not place excessive (>16 man-hours) or frequent (<180 days) scheduled and/or periodic maintenance or inspections requirements on the users.
3.7。8.3支持/测试设备。这个系统不得驱动的要求y peculiar support or test equipment. If tools, test measurement and diagnostic equipment (TMDE) and/or support equipment (SE) are required the DOD supply inventory of existing tools must be used. A spares/repair kit for on-equipment (field), level repair of both the shelter and ECS is required. This kit should allow field level repair of the Shelter System with no system degradation. The spares/repair kits for the shelter and ECS shall contain adequate spare and/or repair parts to allow for removal, replacement and repair of modules, components and materials at the organization level to support deployments of at least 60 days. The shelter spares/repair kit shall be packaged with the shelter ship/store container. A separately packed spare/repair kit shall be provided for the ECS. The number of kits required to support a group of systems is to be determined by the contractor based on contractual reliability, availability, and maintainability requirements.
3.7。9供应。The XLDAHS shall utilize standard commercial parts. A spares/repair kit will be utilized to repair fielded systems. Once the parts are consumed from these kits, an additional supply of parts must be available to the user throughout the system life-cycle. NOTE: The specific supply support concept will be determined after contract award.
3.7.10Personnel and Training。The XLDAHS shall require minimum training and personnel to utilize and maintain.
3.7.10。1Shelter Support Requirement。The shelter shall be capable of being broken-out and erected, disassembled, reconstituted, and maintained utilizing the contractor-developed commercial technical manuals (CTM). The shelter shall be repairable (minor) at the organizational on-equipment (field) level by unskilled personnel utilizing the provided CTMs and spares/repair kit. The shelter shall be repairable at the organizational intermediate back-shop level by no more than 2 skilled specialists utilizing the CTMs, the spares/repair kit and any additional parts required to return the system to a fully serviceable condition.
3.7.10。2ECS Support Requirements。The ECS shall be capable of being connected and/or disconnected to the shelter to create the integrated system utilizing the contractor developed CTMs and common tools. The ECS should be capable of being serviced (i.e., clean and replace filters and replace fuses) at the organization on-equipment (field) level by unskilled personnel utilizing the provided CTMs and spares/repair kit. The ECS shall be repairable at the intermediate back-shop level by no more than 2 skilled specialists utilizing the CTMs, the spares/repair kit and any additional parts required to return the system to a fully serviceable condition.
3.7.10。3Training。HQ AETC参与正式的I型培训要求是TBD,将在合同裁决后确定。应进行承包商培训,以使最初的测试,收购和用户人员能够在最初的操作和测试期间对集成系统进行系统的脱离,勃起,罢工,重建,重建,操作以及维护程序。最初的用户人员将需要使用此培训来建立单位级培训和/或在职培训(OJT)计划的任何组合,以满足其生命周期培训要求。对于“快速取消”培训还存在额外的培训要求。如果天气恶劣,则需要在NMT 12小时内由NMT 15人确保庇护所。
3.7.11重组。The XLDAHS shall be easily reconstituted (disassembled, cleaned/decontaminated, and repackaged into shipping/storage containers for transport ). The time for reconstitution shall not exceed 48 hours by a trained crew of no more than 15 working 12 hours per day. All XLDAHS interior surfaces shall be capable of being washed down and wiped clean with detergents and water, without causing any damage or deterioration. This requirement includes all the electrical equipment such as lighting, distribution, and convenience outlets. All electrical equipment shall be waterproof and rated for wash down. The structure will be washed down with a Trisodium Phosphate (TSP) solution made from 80% TSP powder diluted to between 1% and 2% in water.
3.7.12包装,处理,运输和运输(PHS&T)。Best commercial PHS&T practices are required when delivering production units to the government.
3.7.13政府拥有的财产(GFP)。No GFP is anticipated.
4.0Qualification Tests and Certification.The methods that shall be used to verify that the requirements stated in this System Performance Specification have been met include inspection, certification, demonstration, testing, modeling, simulation, and analysis.
5.0COST.The shelter system shall have low acquisition, life cycle, and supportability costs.This is a "BEST VALUE" acquisition
ANNEX A
THE 463L CARGO SYSTEM
The 463L system encompasses all phases of cargo loading, including material-handling equipment, cargo-loading platforms, restraint equipment, and in-aircraft systems. The 463L system is the USAF standard for moving concentrated cargo to be air landed. It comprises the following major components:
�Dual-rail系统。dual-rail系统安装ed in all airlift or 463L-capable military aircraft. This system consists of rows of rollers that allow the palletized cargo to easily move into the aircraft. Many of these rollers are stowable to convert the cargo deck to a flat, clear loading surface for wheeled or tracked cargo. The side rails guide the pallets into the aircraft and provide lateral and vertical restraint. These rails are equipped with detent locks that hold the pallet securely in place once inside the aircraft. The locks also prevent the forward and aft movement of pallets during flight. Cargo compartment floors also contain a series of tie-down fittings for securing wheeled or tracked cargo with chains.
�463 l托盘。463 l托盘是由腐蚀-resistant aluminum with a soft wood core and is framed on all sides by aluminum rails. The rails have 22 attached tie-down rings with six rings on each long side and five rings on each short side. Each ring has a 7,500-pound restraint capacity. The rails also have indents (notches) which are designed to accept the detent locks located on numerous types of material-handling equipment on all airlift-capable aircraft. The overall dimensions of the 463L pallet are 88 inches long by 108 inches wide by 2-1/4 inches thick. The usable dimensions of the surface area are 84 inches wide by 104 inches long. This allows two inches around the periphery of the pallet to attach straps, nets, or other restraint devices. An empty pallet weighs 290 pounds (355 pounds with nets) and has a maximum load capacity of 10,000 pounds. Two or more pallets can be connected together for movement of cargo that exceeds the dimensions or weight limitations of a single pallet.
�463L pallet nets. There are three nets to a set: one top net (yellow) and two side nets (green). The side nets attach to the rings of the 463L pallet. The top net attaches by hooks to the rings on the side nets. The nets have multiple adjustment points and can be tightened to conform to loads of almost any shape. A complete set of 463L nets pro vides adequate restraint for a maximum of 10,000 pounds when properly attached to a 463L pallet. A complete set of nets weighs 65 pounds.
�Other restraint devices. 10,000 and 25,000 pound (capacity) chains and locking devices are available to restrain large or heavy items such as containers, vehicles or tracked equipment. 5,000 pound straps are available for individual item restraint or to supplement 463L nets.
�Specialized 463L compatible containers with their own base or which incorporate an integral pallet base are available.
�Wheeled vehicles may be loaded directly on the cargo compartment floor and restrained with 10,000 and/or 25,000 pound capacity chains.